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​Our Process

Turning ideas into manufacturable products requires clarity, structure, and trust.
At AI-DEAS, we guide you through a four-phase process – from first idea to finished product – always with transparency and systematic documentation.

Phase 1: Strategy & Conceptualization

The Foundation

  • Free initial consultation and NDA – protecting your ideas from the very beginning.

  • Joint creation of a requirement specification: function, materials, standards, risks, costs, timeline.

  • Outcome: a clear roadmap and contract that defines what is included – and what is not.

 

Milestone: Approved requirement specification & project contract.

Phase 2: Design & Verification

From Blueprint to Prototype

  • 3D CAD models optimized for manufacturability (design with tooling in mind).

  • 2D technical drawings: blueprints for patents, approvals, and production.

  • Iterative loops: typically 2–3 prototype cycles (3D prints, silicone casts, functional models).

  • Customer approves drawings, materials, prototypes, and quality specification (AQL, tolerances, standards).

 

Milestone: Design locked & quality specification approved.

Phase 3: Tooling & Preparation

The Engineering Leap

  • Tooling specification with detailed requirements for molds, machines, and tolerances.

  • DFM (Design for Manufacturing) analysis, mold flow reports, risk assessment.

  • Transparent contracts with tooling partners in Denmark, China, or Vietnam.

  • First Article Inspection (FAI): first test shots are measured, reported, and approved before mass production.

  • AI-DEAS engineers perform on-site inspections (“boots on the ground”) to ensure standards are met.

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 Milestone: Tooling approved & validated.

Phase 4: Production & Logistics

Scalability and Delivery

  • Pilot production for market testing, followed by full-scale production.

  • Single point of contact: we handle plastic, metal, rubber, and multi-material assemblies.

  • Quality assurance: defined in the quality specification (sample control, visual checks, etc.).

  • Packaging, assembly, warehousing, and direct shipping available.

 

Milestone: Products delivered to customer or end-user.

Why Our Process Works

  • As a Product Development Engineer at AI-deas, you will play a key role in the concept development, 3D modeling, and prototyping of various products. You will collaborate with cross-functional teams to ensure the successful execution of projects and contribute to the overall product development process. This position offers a unique opportunity to work on diverse projects and bring creative ideas to life.
    In addition, you will be involved in material consulting, providing expertise in plastics, metals, glass, rubber, and silicone. Your contribution to professional toolmaking and quality control will be instrumental in delivering high-quality products to our clients.

Who You Are

    We are looking for a dedicated individual with a strong passion for innovation and product development. The ideal candidate should have a solid understanding of engineering principles and a creative mindset to drive product excellence. If you are detail-oriented, resourceful, and thrive in a collaborative environment, we encourage you to apply for this exciting opportunity.
    Additionally, familiarity with custom production equipment such as robotics, cobots, and automation solutions would be advantageous. Strong communication skills and the ability to adapt to evolving project requirements are essential for success in this role.
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